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EZ-fill Smart: RTU pre-sterilized vial platform - Stevanato Group
EZ-fill Smart is the enhanced ready-to-use vial platform for your aseptic manufacturing. EZ-fill Smart: RTU vial platform
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EZ-fill Smart™

The enhanced ready-to-use vial platform for your aseptic manufacturing

Making your life easier with

EZ-fillSmart-tm-logo-RGB_small
EZ-fillSmart-tm-logo-RGB_small

Leveraging our market-leading EZ-fill® technology, we developed EZ-fill Smart™: an enhanced version of our pre-sterilized platform aiming to make RTU vials a standard, ultimately increasing patient safety. With EZ-fill Smart™ we provide you with a highly standardized platform, featuring increased quality and reducing complexity for pharma operations.

EZ-fill Smart™ grants the same top-notch features as EZ-fill® in terms of flexibility and streamlined pharma operations whilst providing extra benefits:

Benefits
13 Quality

Increased Quality: Reduction in the risk of particles generation during pharma process and increase in container quality

12 Environment

Increased Sustainability: Lower environmental footprint both for packaging and process

136 Reduced TCO

Reduced Total Cost of Ownership: Process automation and packaging optimization leads to a consistent reduction in the TCO

25 Regulatory Expertise

Increase Regulatory Acceptance: Different sterilization method to follow FDA efforts in avoiding EtO

81 Optimized Process

Guaranteed Machinability: Negligible format changes on currently installed equipment

 

28 No Glass To Glass Vials
No glass-to-glass and no glass-to-metal end-to-end
Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
57 Packaging & Assembling
High automation
Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
52 Sterilization
Alternative sterilization method
Integrating a safe and more environmentally friendly method compared to the traditional Ethylene Oxide (EtO) sterilization.

Enhancing the process to a whole new level

  • No glass-to-glass and minimized glass-to-metal end-to-end
    Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
  • High automation
    Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
  • Low-Temperature VHP sterilization method
    We offer the option of Low-Temperature Vaporized Hydrogen Peroxide (VHP) sterilization reducing environmental impact compared to traditional Ethylene Oxide (EtO) methods. Learn more about FDA officially designating VHP as an established sterilization method

Product optimized
to answer customers’ needs

  • Redesigned secondary packaging
    Yielding >90% reduction* of particle risks during operations and delivering improved quality
  • Optimized Design
    Tyvek relocation to ensure sterilization
  • Use of biopolymers and recycled plastic
    Combining sustainability approach with an increased packaging efficiency

 

*Verified by internal testing and external certified laboratory

EZ-fill Smart™ Nest&Tub

DK infographic nest&tub open
MB infographic nest&tub open
Transparent Polymer Film
Vials 2R to 10 R
Nest
Tyvek sheet
Tub

The platform

EZ-fill Smart™ was developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines. The platform accommodates both small and large batch production, maximizing flexibility.
EZ-fill Smart™ packaging is also compatible with the current EZ-fill® process.

EZ-fill Smart
EZ-fill Smart
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EZ-fill Smart™ seamlessly processed on standard fill&finish lines
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EZ-fill Smart™ Brochure


DISCOVER MORE
Our new plant in Fishers (Indiana) USA

The new U.S. hub in Fishers is designed to support North American pharmaceutical customers.

Interested in EZ-fill Smart™?
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