The enhanced ready-to-use vial platform for your aseptic manufacturing
EZ-fill Smart™
The enhanced ready-to-use vial platform for your aseptic manufacturing
Making your life easier with
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Leveraging our market-leading EZ-fill® technology, we developed EZ-fill Smart™: an enhanced version of our pre-sterilized platform aiming to make RTU vials a standard, ultimately increasing patient safety. With EZ-fill Smart™ we provide you with a highly standardized platform, featuring increased quality and reducing complexity for pharma operations.
EZ-fill Smart™ grants the same top-notch features as EZ-fill® in terms of flexibility and streamlined pharma operations whilst providing extra benefits:
Benefits
Increased Quality: Reduction in the risk of particles generation during pharma process and increase in container quality
Increased Sustainability: Lower environmental footprint both for packaging and process
Reduced Total Cost of Ownership: Process automation and packaging optimization leads to a consistent reduction in the TCO
Increase Regulatory Acceptance: Different sterilization method to follow FDA efforts in avoiding EtO
Guaranteed Machinability: Negligible format changes on currently installed equipment
No glass-to-glass and no glass-to-metal end-to-end Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
High automation Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
Alternative sterilization method Integrating a safe and more environmentally friendly method compared to the traditional Ethylene Oxide (EtO) sterilization.
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Enhancing the process to a whole new level
No glass-to-glass and minimized glass-to-metal end-to-end Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
High automation Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
Low-Temperature VHP sterilization method We offer the option of Low-Temperature Vaporized Hydrogen Peroxide (VHP) sterilization reducing environmental impact compared to traditional Ethylene Oxide (EtO) methods. Learn more about FDA officially designating VHP as an established sterilization method
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Product optimized to answer customers’ needs
Redesigned secondary packaging Yielding >90% reduction* of particle risks during operations and delivering improved quality
Optimized Design Tyvek relocation to ensure sterilization
Use of biopolymers and recycled plastic Combining sustainability approach with an increased packaging efficiency
*Verified by internal testing and external certified laboratory
EZ-fill Smart™ Nest&Tub
DK infographic nest&tub open
Transparent Polymer Film
Vials 2R to 10 R
Nest
Tyvek sheet
Tub
MB infographic nest&tub open
Transparent Polymer Film
Vials 2R to 10 R
Nest
Tyvek sheet
Tub
The platform
EZ-fill Smart™ was developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines. The platform accommodates both small and large batch production, maximizing flexibility. EZ-fill Smart™ packaging is also compatible with the current EZ-fill® process.
EZ-fill Smart
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EZ-fill Smart™ seamlessly processed on standard fill&finish lines