We delivered a high-speed nasal spray assembly line, capable of handling two formats on the same line.
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An American-based contract manufacturer specializing in nasal sprays and sterile solutions needed a reliable line to assemble two different products with a high volume throughput.
Nasal Spray Assembly Line
The solution
To meet these challenges, our engineers created a high yield assembly line, based on our fully automatic linear motion platform, BasiQX XTV. Processing 200 pieces per minute, the line offers high flexibility enabling a multi-format device assembly on the same equipment, thus reducing total investments for the customer.
The equipment was developed with a range of inline controls that made it possible to deliver the highest quality standards. This includes using different technologies, such as camera inspection, force monitoring or pull tests to ensure device functionality.
Nasal Spray Assembly Line
Nasal Spray Assembly Line process
Nasal Spray Assembly Line forming
Features
Inline inspection via camera of all the glass primary containers
Micro vial inspection for chips and cracks
Micro vial insertion and inspection force monitored positioning
Actuator mount and pull test
Laser printed labels with quality grading
Dual outfeed for a seamless downstream inline integration
Highlights on the layout
Layout_Assembly_Nasal
Infeed
Dual infeed for quick and easy change between formats
Machine platform
Mover based main transport system replacing rigidity by flexibility | Optimal accessibility and clearance | Low maintenance
Assembly&Dial
Product tracking and verification with local rejects | Each step is monitored via cameras, force positioning, sensors
Labeling and marking
Inline actuator labeling and laser marking | Local inline reject stations | Final inspection label position and marking quality
Layout_Assembly_Nasal
Infeed
Dual infeed for quick and easy change between formats
Machine platform
Mover based main transport system replacing rigidity by flexibility | Optimal accessibility and clearance | Low maintenance
Assembly&Dial
Product tracking and verification with local rejects | Each step is monitored via cameras, force positioning, sensors
Labeling and marking
Inline actuator labeling and laser marking | Local inline reject stations | Final inspection label position and marking quality
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