Ampoule forming lines for the pharma industry - Stevanato Group

Ampoule forming lines Designing and manufacturing advanced glass ampoules converting lines ensuring high efficiency and flexibility Ampoule forming lines for the pharma industry.

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Ampoule forming lines

First-class glass ampoule manufacturing lines renowned for high efficiency and flexibility

Customizable approach to treatments and processes

Process stability, high efficiency and customizable features are crucial issues related to glass packaging manufacturing. Our ampoule forming line perfectly matches these needs, guaranteeing the highest performance thanks to cutting-edge capabilities, such as its automatic inspection system and electric rotational oven, which provides higher product handling stability.

Overview

FEATURES

SAM30

Best application	Ideal for contexts where a high productive capacity and precision are needed
Tube size	Glass tubing diameter: 10,75mm – 22,50mm Glass tubing length: 1.500mm- 1.600mm Glass tubing thickness: 0,8mm – 1,5mm Length of the ampoule: 60mm – 170mm
Ampoules per cycle	1
Max mechanical speed	Mechanical speed: 100pcs/minute
No. of chucks	30
Available upon request	Glass forming machine with 36 chucks Camera inspection for print and other desired cosmetic verification

Technologies - Glass Converting

Features

Modulating burners for tip forming installed after the high performance NOVIS Inspection System
Self-centering chucks, to guarantee shorter format change over time, and lower maintenance thanks to their improved lifetime
After-forming line complete with cooling system, length and concavity inspection system
Tear-off and glazing steam unit
Score break unit
Packaging line with an automatic turntable for five packing positions
Aspiration module to remove glass particle discards
Color ring unit dedicated to serigraphy up to three rings
Cutting unit, OPC unit and OPC check camera
Print unit and drying color unit

High quality, high reliability

The automatic camera inspection system for dimensional controls allows the customer to constantly monitor the line performance and to reach the highest process efficiency

The electric rotatational oven with a smaller footprint enables to print up to a few millimeter from the bottom of the ampoule and to gain a higher product handling stability in comparison to traditional walking beams

The self-adjusting heat control system on the oven gathers information and automatically adjusts the heating elements for an ideal thermal curve

Our machines are designed to guarantee high quality, high process stability, high speed of output, facility of use and the control of each step of production, from tube loading to serigraphy

A complete production line or stand-alone modules

Ampoules, Vials, Cartridges forming line

Ampoules line production

1. Tube loading

2. Dimensional controls

3. Afterforming line

4. Annealing oven

2. Cosmetic controls

5. Packing machine

Stevanato Group glass converting lines are available as a turnkey package, including the forming unit and other processing equipment, or as stand-alone modules. We also offer fully automatic washing equipment to remove particles from the glass and reduce cosmetic defects. Click on the modules below to learn more.

1. TUBE LOADERS	Continuous-feeding glass tube loader: high reliability with limited human intervention
2. DIMENSIONAL AND COSMETIC CONTROLS	100% inline controls to ensure the highest quality standards
3. AFTERFORMING LINE	Gentle handling to the annealing oven, granting unaltered cosmetic quality and mechanical features
4. ANNEALING OVENS	Devised to guarantee an optimal thermal profile: highly performing and completely safe for the operators
5. AUTOMATIC PACKING MACHINES	The system picks the containers and automatically places them inside trays or blisters

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Ampoule forming lines