Cartridge forming lines for the pharma industry - Stevanato Group

Designing and manufacturing advanced glass cartridge converting lines ensuring high efficiency and flexibility. Cartridge forming lines, Stevanato Group.

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Cartridge forming lines

Easy-to-use machines guaranteeing high-speed production, fewer rejects and mechanically resistant, cosmetic-compliant cartridges

The technology of reference for insulin pen cartridge production worldwide

Thanks to its consolidated experience as a glass forming machine manufacturer, we produce easy-to-use machines that offer high-speed production, fewer rejects and mechanically resistant, cosmetic-compliant cartridges and dual-chamber cartridges. Stevanato Group engineers its cartridge lines with an emphasis on all forming phases including glass tube feeding, the glass forming process, transport, annealing, and packing. Two thirds of the total global volume of cartridges used in the treatment of diabetes is manufactured with our equipment.

Overview

FEATURES

GS24/2

GS24/2 Tandem Line

GS36/3

Best application	high-speed double-exit cartridge forming machine, suitable for low-mid volume production	Composed of two high-speed double-exit cartridge forming machine	high-speed triple-exit cartridge forming machine for large batches and high throughput volumes
Cartridge range	from 1ml to 5ml	from 1ml to 5ml	from 1ml to 5ml
Cartridges per cycle	2	2 x 2 machines	3
Max mechanical speed	46 index movements/minute (theoretical speed 92 pcs/minute)	46 index movements/minute (theoretical speed 184 pcs/minute)	48 index movements/minute (theoretical speed 144 pcs/minute)
No. of chucks	24 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side)	24 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side)	36 upper chucks for neck forming and 30 lower chucks for bottom forming

Watch our lines in action

GS36/3

Technologies - Glass Converting

High quality, high reliability

Optimal mechanical durability, thanks to carefully selected raw materials and an extremely accurate assembly process

Accurate in-house equipment design, with constant monitoring of critical parameters capable of influencing forming precision

High mechanical precision and easy-to-use HMIs, ensuring seamless high-speed production, fewer rejects and mechanical resistance

Satisfying the needs of the most demanding requirements of mechanical resistance, cosmetic appearance and dimensional standards

A complete production line or stand-alone modules

Ampoules, Vials, Cartridges forming line

Ampoules line production

1. Tube loading

2. Dimensional controls

3. Afterforming line

4. Annealing oven

5. Cosmetic controls

6. Packing machine

Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available. Click on the modules below to learn more.

1. TUBE LOADERS	Continuous-feeding glass tube loader: high reliability with limited human intervention
2. DIMENSIONAL AND COSMETIC CONTROLS	100% inline controls to ensure the highest quality standards
3. AFTERFORMING LINE	Gentle handling to the annealing oven, granting unaltered cosmetic quality and mechanical features
4. ANNEALING OVENS	Devised to guarantee an optimal thermal profile: highly performing and completely safe for the operators
5. AUTOMATIC PACKING MACHINES	The system picks the containers and automatically places them inside trays or blisters

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Cartridge forming lines